Permitted uses of land or buildings, as hereinafter listed, in each manufacturing district shall be permitted in the districts indicated under the conditions specified. No land or buildings shall be devoted to any use other than a use permitted hereinafter in the manufacturing district in which such land or buildings shall be located, with the exception of the following:

   A.   Uses lawfully established on the effective date of this title, except uses lawfully established on the effective date of this title and rendered nonconforming by the provisions herein shall be subject to the regulations of chapter 10 of this title.

   B.   Special uses allowed in accordance with procedures set forth herein. (Ord., 12-15-1964 as amended)

Special uses, as hereinafter listed in each manufacturing district, may be allowed only in the zoning district indicated, subject to the issuance of special use permits in accordance with the procedures set forth herein. (Ord., 12-15-1964 as amended)

No activities involving the storage, utilization, or manufacture of materials or products which decompose by detonation shall be permitted, except such as are specifically licensed by the village, or are used as customarily incidental to the operation of a principal use in such quantities, and in a manner conforming with applicable performance standards set forth hereafter under section 5-7-4 of this chapter. Such materials shall include, but shall not be limited to, all primary explosives such as lead azide, lead styphnate, fulminates, and tetracene; all high explosives such as TNT, RDX, HMX, PETN, and picric acid; propellants and components thereof such as nitrocellulose, black powder, boron hydrides, hydrazine and its derivatives; polytechnics and fireworks such as magnesium powder, potassium chlorate, and potassium nitrate; blasting explosives such as dynamite and nitroglycerine; unstable organic compounds such as acetylides, tetrazoles, and ozonides; strong oxidizing agents such as liquid oxygen, percholoric acid, perchlorates, chlorates, and hydrogen peroxide in concentrations greater than thirty five percent (35%); and nuclear fuels, fissionable materials and products, and reactor elements such as Uranium 235 and Plutonium 239. (Ord., 12-15-1964 as amended)

   A.   In the M1 districts, operations for manufacturing, fabricating, assembling, disassembling, repairing, storing, cleaning, or servicing of materials, products or goods shall not be in buildings or parts of buildings, structures or on areas of land when no building or structures are involved which are nearer than fifty feet (50') from a lot line adjoining a lot in a residence district, and when the lot is across a street from a residence district, not less than fifty feet (50') from the nearest lot line abutting a street. Accessory off-street parking spaces and off-street loading berths may be located in such setback areas in accordance with regulations herein set forth.

   B.   In the M2 district, buildings, structures, and areas of land when no buildings or structures are involved that are used for operations as set forth in subsection A of this section, shall be not less than two hundred feet (200') from the nearest boundary line of an adjoining residence, business and when required by the board of trustees, there shall be provided within the two hundred foot (200') wide setback area an effective screen of either a mound of earth or dense plantings of trees and shrubs or both. Accessory off-street parking spaces, off-street loading spaces, roadways, buildings, structures and uses thereof conforming M1 district regulations may be located in such setback areas that are not used for the required effective screen. (Ord., 12-15-1964 as amended)

   A.   General: Any use established in the M1 and M2 districts after the effective date of this title shall be so operated as to comply with the performance standards governing: 1) noise; 2) vibration; 3) smoke and particulate matter; 4) toxic matter; 5) noxious and odorous matter; 6) fire and explosive hazards; and 7) glare and heat, set forth hereinafter for the district in which such use shall be located. No use already established shall conflict with, or further conflict with, the applicable performance standards established hereinafter for the district in which such use is located.

   B.   Noise:

      1.   Sound levels shall be measured with a sound level meter and associated octave band filter manufactured according to standards prescribed by the American Standards Association. The flat network and the slow meter response shall be used. Sounds of short duration, as from forge hammers, punch presses, and the like, which cannot be measured accurately with the sound level meter, shall be measured with the impact noise analyzer as manufactured by the General Radio Company or its equivalent in order to determine the peak value of the impact. For sounds so measured, the peak values shall not exceed by six (6) decibels the values given in subsection B2 of this section.

      2.   At no point on the boundary of a residence, business or M1 manufacturing district shall the sound pressure level of any operation or plant (other than background noises not directly under the control of the manufacturer) exceed the decibel limits in the octave bands designated below.

   M1 AND M2 DISTRICTS

 

   C.   Vibrations: No industrial operation or activity (except those not under the direct control of the manufacturer) shall cause at any time ground transmitted vibrations in excess of the limits set forth below. Vibrations shall be measured at any point along a residence district boundary line with a three (3) component measuring instrument approved by national recognized standards, and shall be expressed as displacement in inches.

   MAXIMUM PERMITTED DISPLACEMENT

   M1 AND M2 DISTRICTS

 

 

   D.   Smoke And Particulate Matter:

      1.   Any use already established on the effective date of this title shall be permitted to be altered, enlarged, expanded, or modified, provided that new sources of smoke and/or particulate matter conform to the performance standards established hereinafter for the district in which such use is located. The total emission weight of particulate matter from all sources within the boundaries of the lot shall not exceed the net amount permitted in the district in which the use is located after such alteration, enlargement, expansion, or modification.

      2.   For the purpose of grading the density of smoke, the Ringelmann Chart, published and used by the United States Bureau of Mines, shall be employed. The emission of smoke or particulate matter of a density greater than No. 2 on the Ringelmann Chart is prohibited at all times, except as otherwise provided hereinafter.

      3.   The emission, from all sources within any lot area, of particulate matter containing more than five percent (5%) by weight of particles having a particle diameter larger than forty four (44) microns is prohibited.

      4.   Dust and other types of air pollution, borne by the wind from such sources as storage areas, yards, roads, and so forth within lot boundaries, shall be kept to a minimum by appropriate landscaping, paving, oiling, or other acceptable means. Emission of particulate matter from such sources in excess of the weight limitations specified hereinafter for the district in which such use shall be located is prohibited.

         a.   The Ringelmann Chart is hereby adopted by reference and three (3) copies of said chart are on file in the office of the village clerk.

      5.   In the M1 district the following additional regulations shall apply:

         a.   The emission of more than twelve (12) smoke units per stack in any thirty (30) minute period is prohibited, including smoke in excess of Ringelmann No. 2. However, once during any three (3) hour period, each stack shall be permitted up to twenty (20) smoke units (not to exceed Ringelmann No. 3) in thirty (30) minutes for soot blowing and fire cleaning.

         b.   The rate of particulate matter emission from all sources within the boundaries of any lot shall not exceed a net figure of one pound per acre of lot area during any one hour period, after deducting from the gross hourly emission per acre the correction factor set forth in the following table:

Allowance For Height Of Emission*

 

*Interpolate for intermediate values not shown in table.

Determination of the total net rate of emission of particulate matter within the lot boundaries of any lot shall be made as follows:

            (1)   Determine the maximum emission in pounds per hour from each source of emission and divide this figure by the number of acres of lot area – thereby obtaining the gross hourly rate of emission in pounds per acre.

            (2)   From each gross hourly rate of emission derived in the above item, deduct the correction factor (interpolating as required) for height of emission set forth in the table – thereby obtaining the net rate of emission in pounds per acre per hour from each source of emission.

            (3)   Add together the individual net rates of emission derived in the above item, to obtain the total net rate of emission from all sources of emission within the boundaries of the lot – such total shall not exceed one pound per acre of lot area during any one hour.

      6.   In the M2 district the following additional regulations shall apply:

         a.   The emission of more than sixteen (16) smoke units per stack in any thirty (30) minute period is prohibited, including smoke in excess of Ringelmann No. 2. However, once during any two (2) hour period, each stack shall be permitted up to twenty four (24) smoke units (not to exceed Ringelmann No. 3) in thirty (30) minutes for soot blowing and fire cleaning.

         b.   The rate of particulate matter emission from all sources within the boundaries of any lot shall not exceed a net figure of eight (8) pounds per acre during any one hour, after deducting from the gross hourly emission per acre the correction factor set forth in the following table:

Allowance For Height Of Emission*

 

*Interpolate for intermediate values not shown in table.

Determination of the total net rate of emission of particulate matter within the boundaries of any lot shall be made as follows:

            (1)   Determine the maximum emission in pounds per hour from each source of emission and divide this figure by the number of acres of lot area, thereby obtaining the gross hourly rate of emission in pounds per acre.

            (2)   From each gross hourly rate of emission derived in the above item, deduct the correction factor (interpolating as required) for height of emission set forth in the table, thereby obtaining the net rate of emission pounds per acre per hour from each source of emission.

            (3)   Add together the individual net rate of emission derived in the above item, to obtain the total net rate of emission from all sources of emission within the boundaries of the lot; such total shall not exceed four pounds per acre of lot area during any one hour.

   E.   Toxic Matter: No activity or operation shall cause, at any time, the discharge of toxic or noxious matter across lot lines in such concentrations as to be detrimental to or endanger the public health, safety, comfort, or welfare, or cause injury or damage to property or business.

   F.   Noxious And Odorous Matter:

      1.   M1 Districts: No activity or operations shall cause at any time the discharge of matter across lot lines in such concentration as to be noxious. The emission of odorous matter in such quantities as to be readily detectable as an odor at any point along a lot line is prohibited.

      2.   M2 Districts: No activity or operation shall cause at any time the discharge of matter across lot lines in such concentration as to be noxious. The emission of matter in such quantities as to be readily detectable as an odor at any point along a district boundary line when diluted in ratio of one volume of odorous air to four (4) volumes of clean air is prohibited.

   G.   Fire And Explosive Hazards:

      1.   Activities involving the manufacture of materials or products which decompose by detonation are permitted only in the M2 district, and then only when specifically licensed by the village board.

      2.   The manufacture, utilization, or storage of pyrophoric and explosive dusts shall be in accordance with applicable rules and regulations of the State of Illinois, Department of Public Safety, Division of Fire Prevention. Such dusts include, but are not limited to: aluminum, bronze or magnesium powder; powdered coal; powdered plastics; flour and feed; spices; starches; sugar; cocoa; sulphur grain (storage); and wood flour.

      3.   In the M1 district, the following additional regulations shall apply:

         a.   The storage, utilization, or manufacture of solid materials or products ranging from incombustible to moderate burning is permitted.

         b.   The storage, utilization, or manufacture of solid materials or products ranging from free or active burning to intense burning is permitted provided the following condition is met:

Said materials shall be stored, utilized or manufactured within completely enclosed buildings having incombustible exterior walls and protected throughout by an automatic fire extinguishing system, and in conformance with the applicable rules and regulations of the State of Illinois, Department of Public Safety, Division of Fire Prevention.

      4.   In the M2 district, the following additional regulations shall apply:

         a.   The storage, utilization or manufacture of solid materials or products ranging from incombustible to moderate burning is permitted.

         b.   The storage, utilization or manufacture of solid materials or products ranging from free or active burning to intense burning is permitted provided the following condition is met:

Said materials shall be stored, utilized or manufactured within completely enclosed buildings having incombustible exterior walls, and protected throughout by an automatic fire extinguishing system, or said materials may be stored outdoors in conformance with the regulations of the State of Illinois, Department of Public Safety, Division of Fire Prevention and such storage shall have at least fifty feet (50') clearance from all property lines.

         c.   The storage of flammable liquids or gases shall be considered as an accessory use to the principal use of a zoning lot, and the storage of materials, exclusive of storage of finished products in original containers which shall be unrestricted, shall be permitted on a zoning lot in accordance with the following table:

   Capacity In Barrels Of Flammable Liquids*

   Permitted Per Acre

 

* When flammable gases are stored, utilized and measured in cubic feet, the quantity in cubic feet (at S.T.P.) permitted shall not exceed 300 times the volumes as listed on the above table, and all other restrictions shall apply.

No storage facility shall exceed twenty five feet (25') in height, and no storage facility shall be located within three hundred feet (300') of an existing residence district and shall be so constructed as to be unseen from the nearest boundary line of an adjoining residence district, when viewed from a point six feet (6') above the normal ground level.

The storage, distribution or utilization shall be in accordance with the regulations of the State of Illinois Department of Public Safety, Division of Fire Prevention.

   H.   Glare And Heat: Any operation producing intense glare or heat shall be performed within a completely enclosed building in such a manner as not to create a public nuisance or hazard along lot lines. Exposed sources of light from operations producing intense glare or heat shall be shielded so as not to create a nuisance across lot lines. (Ord., 12-15-1964 as amended)

The M1 limited manufacturing district regulations are intended to provide sites and set forth controls for the establishment and operations of light manufacturing and light industrial uses. Location of such sites and district regulations are designed to minimize adverse effects on properties in nearby residence and business districts as well as other sites in this district. Uses permitted in this district are those uses hereinafter set forth as permitted uses and when the operations thereof conform with M1 performance standards and other requirements herein set forth and any use existing on the effective date of this title whose operations are deemed not to have an adverse effect on surrounding properties. Other uses may be allowed as special uses in accordance with standards and procedures set forth in chapter 2 of this title. These special use procedures provide an opportunity for interested parties to have a hearing before the real estate development board and for review of each special use permit or use and occupancy application by the village board in order to establish conditions designed to assure conformity to the requirements and restrictions applicable to this district as well as additional requirements and restrictions that may be necessary for a specific use. New residential uses are not permitted in the M1 district but existing lawful residential uses may continue as well as all other lawful uses, subject to the provisions and restrictions of this and other ordinances. (Ord., 12-15-1964, as amended)

Any of the following uses established after the effective date of this title or any additions or enlargements or major alterations to such existing uses made after the effective date of this title shall conform also with applicable performance standards and other regulations set forth herein:

Adult uses as defined and provided for in section 3-4-1 of this code.

Air conditioners, manufacturing.

Automobile laundries.

Automobile service stations, where the retail sale of gasoline and oil for motor vehicles, including minor services customarily incidental thereto, may be conducted out of doors. Lubrication and washing facilities, including auto laundries, are permitted only if in a completely enclosed building.

Bakeries, employing more than ten (10) persons in manufacturing process.

Banks and financial institutions.

Beverages – nonalcoholic, bottling and distributing.

Blacksmiths.

Boat showrooms.

Bookbinding.

Box manufacture.

Building and paving materials sales and manufacturing.

Building material sales and millwork, but not including ready-mix concrete plants.

Cameras and other photographic equipment and copying machines, except films.

Canvas goods fabrication.

Cartage and express facilities.

Clock manufacturing.

Clothing and dress manufacturing.

Coin machine manufacturing.

Cold storage plants.

Compounding and packaging of chemicals.

Contractor or construction buildings such as lumber, cement, electrical, refrigeration, air conditioning, masonry, painting, plumbing, roofing, heating and ventilating.

Cosmetic and toiletry manufacturing.

Creameries.

Currency exchanges.

Dairy product manufacturing.

Draperies and bedding manufacturing.

Drugs and pharmaceutical product manufacturing.

Dry cleaning, dyeing and rug cleaning establishments, with no limitation on number of employees.

Dwelling units and lodging rooms for occupancy only by watchmen employed on the premises.

Electrical and acoustic products and components, but not including heavy electrical machinery.

Electrical appliance manufacturing.

Food products manufacturing, except meat and fish, sauerkraut, vinegar, and yeast.

Frozen food lockers.

Fuel and ice sales.

Furniture manufacturing.

Garages and parking lots, other than accessory, subject to the provisions of chapter 9 of this title.

Garages, public, including body repair and painting.

Glass products manufacturing.

Greenhouses – wholesale without restriction as to gross floor area.

Hardware manufacturing.

Ice and ice cream production and distribution.

Ice – dry and natural manufacturing.

Ice sales, linen, towel, diaper and other similar supply services.

Jewelry manufacturing.

Laboratories.

Laundries, with no limitation on number of employees.

Machine shops.

Machinery sales establishments.

Mail order sales and warehousing.

Medical laboratory supply, equipment and specialty manufacturing.

Metal forming, fabricating and finishing.

Milk bottling and distribution.

Musical instrument manufacturing.

Nails, screws, fasteners, and driving machine manufacturing.

Optical goods manufacturing.

Packaging and crating.

Paper products storage and manufacturing.

Pattern manufacturing – wood, plastic and metal.

Printing and publishing establishments.

Public utility and governmental service uses, including:

Electric substations.

Gas regulator stations.

Governmental service uses, owned and operated by the village.

Railroad right of way.

Telephone exchanges, microwave relay towers, and telephone transmission – equipment buildings.

Transit and public transportation facilities, including shelters, terminals, parking areas, and service buildings.

Radio, phonograph, recorder, and television sets and parts manufacturing.

Railroad rights of way including railroad siding and spur tracks.

Restaurants, including the sale of liquors in conjunction therewith.

Retail outlet stores accessory to a manufacturing or wholesale establishment.

Scales manufacturing.

Sign painting.

Signs as regulated herein.

Soldering and welding shops.

Textile manufacturing.

Toys and children's vehicle manufacturing.

Trade schools.

Trailers and carts manufacturing.

Tubing manufacturing.

Warehousing establishments in an enclosed building, not including bulk storage of petroleum products or chemical products.

Wholesale establishments.

Window shade manufacturing.

Wood products storage and manufacturing.

Accessory uses customarily incidental to the above permitted uses.

Other similar uses. (Ord., 12-15-1964, as amended; amd. Ord. 80-2, 1-22-1980; Ord. 96-12, 6-4-1996)

The following allowable special uses shall be permitted only in accordance with procedures, regulations, and standards set forth in this title; when applicable more restrictive federal, state, county or village regulations and standards, and additional regulations and standards that may be recommended by the real estate development board and required by the village board. Development plans and specifications shall be submitted at the time of application for a special use permit, such plans and specifications shall show when applicable, utility installations; site and land improvements; location, architectural elevations, and construction details of buildings and structures; locations of vehicular ingress and egress and traffic control facilities, and other improvements.

Establishments not included as permitted uses above, engaged in production, processing, assembly, disassembly, cleaning, servicing, testing, repairing, or storage of materials, goods or products, provided operation of such establishments conforms with M1 district performance standards set forth herein or is not a permitted or special use specifically permitted or allowed only in the M2 district.

Airports.

Boat testing yards.

Outdoor bulk storage, not including bulk storage of petroleum products or chemical products.

Planned developments, manufacturing – on tracts of land not less than forty (40) acres in area. (Ord., 12-15-1964, as amended; amd. Ord. 80-2, 1-22-1980)

Not to exceed 1.5. (Ord., 12-15-1964, as amended)

   A.   Front Yard: Not less than fifty feet (50') in depth.

   B.   Side Yards: If a side yard is provided it shall be not less than five feet (5') in width, or as may be required by applicable performance standards, and a side yard abutting a street shall not be less than fifty feet (50') in depth.

   C.   Rear Yard: Not less than twenty feet (20') in depth. (Ord., 12-15-1964, as amended)

   A.   Off Street Loading: Loading berths in accordance with provisions set forth in chapter 9 of this title.

   B.   Off Street Parking: Parking spaces in accordance with provisions set forth in chapter 9 of this title. (Ord., 12-15-1964, as amended)

The M2 general manufacturing district regulations are intended to provide sites and set forth controls for the establishment of heavy manufacturing and industrial uses as well as those uses that are also permitted in the M1 district. The location of the M2 districts and governing regulations are designed to minimize adverse effects on nearby properties in other zoning district classifications. Uses permitted in this district are those uses hereinafter set forth as permitted uses and when the operations thereof conform with M2 performance standards and other requirements herein set forth and any use existing on the effective date of this title whose operations are deemed not to have an adverse effect on surrounding properties. Other specific uses may be allowed as special uses in accordance with standards and procedures set forth in chapter 2 of this title. These special use procedures provide an opportunity for interested parties to have a hearing before the real estate development board and for a review of each special use permit or use and occupancy application by the village board in order to establish conditions designed to assure conformity to the requirements and restrictions applicable to this district as well as additional requirements and restrictions that may be necessary for a special use. New residential uses are not permitted but existing lawful residential uses may continue as well as all other lawful uses. (Ord., 12-15-1964, as amended)

Any of the following uses established after the effective date of this title or any additions or enlargements or major alterations to such existing uses made after the effective date of this title shall conform also with applicable performance standards and other regulations set forth herein.

Uses permitted in the M1 district.

Cargo and freight terminals.

Ceramic products manufacturing.

Cold processing of metals.

Detergent manufacturing.

Enamel manufacturing.

Leather product manufacturing.

Machines, business, manufacture of, such as typewriters, accounting machines, calculators, and card counting equipment.

Metal stamping, rolling, grinding, welding, and polishing.

Monument and ornamental stone cutting.

Paper shredding.

Plastic products manufacturing.

Protective coating manufacturing.

Tool and die fabrication.

Warehousing establishments in an enclosed building, not including bulk storage of petroleum products or chemical products.

Accessory uses to the above permitted uses. (Ord., 12-15-1964, as amended; amd. Ord. 80-2, 1-22-1980)

The following allowable special uses shall be permitted only in accordance with procedures, regulations, and standards set forth in this title when applicable more restrictive federal, state, county or village regulations and standards, and additional regulations and standards that may be recommended by the real estate development board and required by the village board. Development plans and specifications shall be submitted at the time of application for a special use permit, such plans and specifications shall show when applicable, utility installations; site and land improvements; location, architectural elevations, and construction details of buildings and structures; locations of vehicular ingress and egress and traffic control facilities, and other improvements.

Any special use allowed in the M1 district.

Other establishments engaged in manufacturing, fabricating, assembling, disassembling, repairing, storing, cleaning, servicing, or testing establishments, that are not permitted uses in other special uses in the M2 district, provided such establishments conform with M2 district performance standards set forth herein.

Automobile wrecking yards and junkyards, provided they are contained within completely enclosed buildings.

Outdoor bulk storage, not including bulk storage of petroleum products or chemical products.

Railroad switching yards and accessory repair shops and roundhouses. (Ord., 12-15-1964, as amended; amd. Ord. 80-2, 1-22-1980)

Not to exceed 2.0. (Ord., 12-15-1964, as amended)

   A.   Front Yard: Not less than fifty feet (50') in depth.

   B.   Side Yards: If a side yard is provided it shall be not less than five feet (5') in width, or as may be required by applicable performance standards, and a side yard abutting a street shall be not less than fifty feet (50') in depth.

   C.   Rear Yard: Not less than twenty feet (20') in depth. (Ord., 12-15-1964, as amended)

   A.   Off Street Loading: Loading berths in accordance with provisions set forth in chapter 9 of this title.

   B.   Off Street Parking: Parking spaces in accordance with provisions set forth in chapter 9 of this title. (Ord., 12-15-1964, as amended)